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totusphere

Manufacturing

Sensor, quality and supply-chain data brought together for predictive operations.

Factories generate enormous volumes of machine and quality data, yet much of it is never used. We connect operational technology with enterprise systems to predict failures, improve yield and see the whole supply chain.

The challenge

What manufacturing teams tell us

  • OT and IT apart

    Machine data trapped in historians and plant systems, separate from ERP.

  • Unplanned downtime

    Maintenance driven by schedules or breakdowns instead of condition.

  • Supply-chain blind spots

    Late visibility of supplier delays and inventory risks.

Use cases

What we build

  • Predictive maintenance

    Sensor-based models that flag failing equipment before it stops.

  • IoT streaming pipelines

    High-volume telemetry ingested, cleaned and stored cost-effectively.

  • Quality and yield analytics

    Root-cause analysis linking process parameters to defects.

  • Supply-chain visibility

    Supplier, logistics and inventory data in one near-real-time view.

Compliance by design

Regulations and standards we design for

Requirements we build into architecture, access control and documentation. We design for them; certification remains with your organization.

  • ISA-95
  • IEC 62443
  • ISO 9001 data requirements
  • Data sovereignty

Tell us where your data is today.

A 45-minute conversation with a senior engineer. You leave with an honest view of what to build first, whether or not we work together.